Utilised by hundreds of users around the world in a wide range of applications, the plasticpreneur injection moulding machine is the go to choice to experience and access the benefits of injection moulding.
EXPLORE | CREATE | MANUFACTURE |
Hands on experience of the recycling process | Fast and cost effective way to create prototypes | Small batch to series production of tens of thousands of units |
Recycling process
Flakes are filled through the hopper into a barrel, are melted, and by manually turning the handwheel, injected into a mould.
Key advantages
- Optimised user experience through iterations with hundreds of users.
- Smooth work process and fast cycle times through the spring clamping system.
- Unique marbling effect of the injected products possible.
- Custom designed, mainly EU-made, high quality components.
Standout qualities
Made in Austria
Safe | Efficient | Reliable | Workflow |
CE/UKCA-certified & third party approved | Energy efficient & optimised performance | Industrial components & maintenance friendly | Pre-assembled & ready to use within minutes |
Electrical specifications
IMK2 – 230 V:
Electric: 200-240 V, 50-60 Hz
Max. power consumption: 1,200 W, 5.2-5.5 A
IMK2 – 110 V:
Electric: 100-120 V, 50-60 Hz,
Max. power consumption: 1,200 W, 10.4-11 A
Heating elements power: 1,200 W
Workflow power consumption
Start to operating temperature: 100 W (takes ~ 7 minutes) Workflow (heating and injection cycle): 200-250 W/h
Max. temperatur: 300 C°
Plug Types
Type F (EU), Type G (GBR), Type B (USA, CAN, JPN)
Size and dimensions
Dimensions: 90 x 70 x 160 cm (L x W x H)
Weight: 30.5 kg
Shipping dimensions: 120 x 60 x 30 cm (L x W x H)
Shipping weight: 38.5 kg (including accessories kit)
Packaging: cardboard parcel
Certification and standards
CE, UKCA
DIN EN 60204-1, DIN EN 61439-1, DIN EN 61439-2, DIN EN ISO 12100
General specifications
Setup: wall or floor mounted, stand alone, portable
Nozzle thread: male G1“
Injection pressure: max. 70 bar
Shot volume: max. 175 cm³ / 115 g
Plastic melting time: ca. 7-10 minutes
Full cycles per hour (heating and injection): max. 7 times, each 115 g
Output: around 1 kg/h
Noise: ~ 0 dB
Distinctive features
Clamping system
The modular spring clamping system enables fast cycle times and a smooth process with a seamless way of attaching and changing moulds.
Stand-alone and portable
Ideal for an efficient workflow, safe process, and easy transport.
Manually operated
For a perfect finish as well as assisting with the learning experience while working with it.
Indicator and table
The fill level indicator measures the available injection volume and the side table additional space for tools, safety gear, etc.
Safety features
Excess pressure covers and over temperature sensor for releasing residual humidity and avoiding overheating.
Asymmetrical heating elements and industrial isolation
Custom made, industrial stainless steel heating elements with asymmetrical heating distribution and isolation to reduce energy consumption and optimise the plastification process
More Distinctive features
1. Basically no noise development
Silent through the manually operated system.
2. Large injection volume and pressure
Rates high precision detail injection parts of decent size. Five-plus times larger injection volume than existing industrial micro injection moulding machines.
3. Designed for a wide range of materials
Compatible with flakes, granules, and pellets.
4. Custom designed and EU-made insulation and electronic cabinet
Custom made industrial insulation to reduce energy consumption and the plastification process as well as an electronic cabinet with top tier components and required safety cycles.
5. Cleaning, maintenance and repair friendly design
For long lasting and sustainable use. For instance heating elements can be exchanged with a plug and play system within minutes.
6. Wooden frame
Lightweight, rigid and self-supporting structure with a unique design.
7. Custom designed shipping box
For safe shipping and transport to the areas of application.
Getting started
Only a few steps are required to unpack and set up the machine.
You are ready to create your first products within minutes. All of the necessary tools and safety gear for getting your machine operational are included.
The Machine can be either mounted to the wall or used stand-alone in a well ventilated and dry room. It is easily movable from one place to the other.
For an ideal workflow we suggest a well ventilated room, a space of 3-4 m², and a stable workbench to open and close the moulds.
Additionally we recommend using the plasticpreneur fume extractor to extract and filter the air in the working area.
The injection moulding process
The injection process consists of two main cycles, heating and the injecting cycle.
- Shredded plastic flakes or granules are fed through the hopper into the barrel. Heating elements melt the plastic to the set temperature for approximately 7 minutes.
- The heated plastic is then injected, by manually turning the handwheel and pushing down the piston into the mould, which has been set in place with the spring clamping system.
- After releasing, the mould can be opened immediately, and the newly created product taken out. If there is plastic left in the barrel it can be injected instantly into the next mould.
- One barrel-filling can be either injected completely in one or various moulds before refilling, or new material can be added continuously to shorten the heating cycle.
- If flakes of different colours are mixed, a unique marbling effect occurs. This results in a unique, one-of-a-kind finish that stands out from traditional plastic products.
Recommended materials
Recommended for polyolefins: PP, HDPE
Compatible with: PS, ABS, LDPE (rigid), PLA, TPU
Ability to test other materials such as biodegradable etc.
We assume no liability if materials other than those recommended are used. For other materials (e.g. biodegradable plastics) if applicable we can provide information as well as material tests.
Not recommended for use: PET, PA, PC (are hygroscopic and need to be dried before use)
Never to use: PVC, PTFE
For a good workflow we recommend at least MFR 8 or higher. The MFR (Melt Mass-Flow Rate) affects the characteristics of the injected object. We recommend using flake size of < 5 mm or industrial granules. The flake size determines the heating cycle and therefore is decisive for the melting time and output volume.
An accessory kit consisting of all needed parts to ensure safe and easy set up, as well as for maintenance are included.
This includes:
Tool & safety gear set including
- Spinning top mould
- Floor and wall mounting set
Safety
To safely operate the machine, heat-protective gloves, safety glasses, and a filter mask are needed. Additionally we recommend using the plasticpreneur fume extractor FEMK2.
If common PP or HDPE is heated at the right temperature and the fumes are extracted with the FEMK1, the air is under 10% of the maximum threshold value.
Shipping
We ship worldwide - the shipping costs depend on the country. Please contact us.
The machine comes in tailor made packaging via DHL Express parcel shipping, or if ordered in a set with other machines, via freight-forwarding on a pallet.